World No.1 in Telematics
Mining & Quarry Operations
Heavy-duty asset control for harsh environments — utilization, safety, and compliance.
- +15–25% asset utilization
- −20–35% idle & unauthorized use
- 99.9% uptime visibility
- −30% speeding incidents
⛽ Overview
Track dumpers, excavators, dozers, and tippers with geofenced pits, weighbridges, and blasting zones.
🚨 Top Challenges
- Harsh driving & speeding on haul roads
- Unauthorized use after hours
- Breakdowns due to missed service
- Fuel pilferage at site bowsers
- Operator safety & proximity risks
- Limited network at remote sites
🔍 Operational Blind Spots
Paper logs can’t capture cycle times and safety breaches in real time — leading to lost tonnage and incidents.
✅ How V Zone Solves It
- Rugged GPS with offline caching
- Cycle-time & haul KPIs per pit/shift
- No-go/slow-go zone enforcement
- Fuel level sensors with shrink alerts
- Maintenance scheduler for engine hours
- Collision warnings via AI cameras
🧠 AI-Powered
- Predicts underperforming haul cycles
- Recommends shift-level redeployments
- Flags risky operators/segments
- Forecasts parts and service windows
- Answers: “Which parcels failed twice?”
⚙️ Key Functionalities
| Problem | Smart Solution |
|---|---|
| Speeding on Haul Roads | Governance + alerts + coaching |
| Unauthorized Use | Time fences + immobilization |
| Fuel Pilferage | Sensors + reconciliation |
| Breakdowns | Hour‑based PM + AI parts forecast |
| Safety Near Excavators | Proximity alerts / video AI |
| Network Gaps | Store‑and‑forward telemetry |
📊 Measurable Business Impact
- Higher tonnage per shift
- Reduced incidents and downtime
- Better compliance with HSE rules
- Lower TCO via planned maintenance
📈 Before vs. After
| Feature | Before V Zone | With V Zone |
|---|---|---|
| Utilization | Guesswork per shift | Live cycle KPIs |
| Fuel Control | Manual dip checks | Sensor analytics |
| Safety | Reactive | Proactive with proximity/video |
| Maintenance | Run‑to‑failure | Predictive scheduling |
💬 Real Feedback
🌐 Integrations
- Weighbridge I/O
- Fuel bowsers
- HF/VHF radios logging
- CANBus
- Rugged cameras
- API to mine planning systems
🧪 V Zone in Action
A quarry reduced speeding events by 32% and increased daily tonnage 11% within two months.